Wetsuit Explosion Part 2

This post is a continuation of Wetsuit Explosion (Part 1).  There’s some great feedback on other peoples experiences with wetsuits, warranty, and customer service in the comments section.

I warrantied my Xcel X-zip wetsuit September 3rd, 2010.  I’d had the suit about 9 months when i decided to try to warranty it.  It started falling apart at month 6th.  By month 8 it had exploded.  The seams around the arm pits (front and back) were splitting as were seams in other areas.  Water was pouring in.  I’d never had a suit blow out on me that quick.  Can’t imagine how quick the suit would’a blown out on me if i surfed daily.

On August 31st I started the warranty process by filling out an online claim form.  I then sent the suit along with a copy of my receipt to Xcel in California on the 2nd of September.  They responded back to me via email 12 days later with a repair status.  The suit finally showed up on the 30th of September.  All in all the process took about a month.

The repair job is awesome.  They went above/beyond what i was expecting.  I sent the suit in specifically for the the seam blowouts around the arm pits.  They replaced the whole chest piece on the front.   The seams around the arm pits where there was blowout look solid.  There happened to be a rip on the neck inside the hood–they fixed that too.  Super stoked.

Replaced Chest Panel Formerly Blown Out Seams Ripped Neck - Fixed! Ripped Neck - Fixed!

The couple times i called customer service to check on the status went well and i got to talk to Hawaiian girls.  Xcel’s warranty process went pretty well for me.  Didn’t have deal with any dickheads, didn’t get jerked around.  No complaints.

If you do have one of these X-Zip suits and it’s taking a shit on you, send it in.  They do good work.

What i learned:

1.  Have a back-up suit.

2.  Keep your receipt.

3.  Don’t try to fix the suit yourself with seam glue, dental floss, magic, etc.  (Voids the warranty).

4.  Send your suit in for warranty when there’s no swell.

During the warranty process i started researching various company’s wetsuit lines.  I focused only on suits that had a fixed hood and were either a 5/4 or a 4/3.  Being as i expect to destroy my next new wetsuit, i read up on each company’s warranty/guarantee.  From what i found almost all companies have a maximum 1 year warranty on seams and rubber.  Rip Curl and West guarantee their stitching for life, and aside from improper care, Patagonia guarantees everything forever.

The table below summarizes what i came up with.  Note:  Info was current as of Fall 2010.

Company Name Thick Warmth Warranty Price Link
Billabong SG5 5/4 Hooded 47°+ no idea 344 Link
Body

Glove

Vapor 5/4/3 Hooded 1 Year 399 Link
Body

Glove

Fusion 5/4/3 Hooded 1 Year 299 Link
Hotline Ultra Hot 5/4 Hooded 32-52° F ? 360 Link
Hotline Reflex 5/4 Hooded ? 399 Link
Matuse Tumo 5/4/3 Hooded 1 Year 475 Link
O’Neill Psycho Freak II 5.5/4.5 Hooded 50°F 1 Year on Seams/Materials 579 Link
O’Neill Mutant 5/4 Hooded 40°F 1 Year on Seams/Materials 339 Link
Patagonia R4 5/4/3 Hooded 38-48° F Forever 599 Link
Patagonia R3 3mm Hooded 48-55° F Forever 575 Link
Quiksilver Cypher DS 5/4/3 Hooded 1 Year 459 Link
Quiksilver Cypher 5/4/3 5/4/3 Hooded 1 Year 344 Link
Quiksilver Cypher 4/3 4/3 Hooded 1 Year 334 Link
Rip Curl F Bomb 5/4 Hooded Lifetime stitching, 12 Months on materials 419 Link
Rip Curl Insulator 5/4 Hooded Lifetime stitching, 12 Months on materials 319 Link
West Lotus 5/4 Hooded Lifetime stitching, 12 Months on materials ?310 Link
XCEL Drylock 5/4 Hooded 1 Year 460 Link
XCEL Drylock 4/3 Hooded 1 Year 450 Link
XCEL X Zip 5/4 Hooded 1 Year 350 Link

On a side note i took one of my older Xcel suits in for a repair at Underwater Sports (a dive shop) up on Aurora Ave in Seattle.  The inner seam around the cocknballz area had blown out.  They were able to replace the seam tape with a similar flexible and non-abrasive dive suit version.  They charged me $25 bucks, did a good job, only took 2 days, and were pleasant to deal with.  The repaired seam is probably 95% water tight (compared to 5%) and doesn’t feel like a gaping hole any more.  I’m gonna try to get my hands on some of the seam tape they used and seal it myself next time.  DIY.

Also, I tried on a hooded Patagonia R3 the other day.  Damn, those suits are friggen sick.  Think i’m gonna sit tight with the two beat up Xcel suits i have for now, stack cash for a bit and look into getting that R3 in a few months…

I’d be curious to hear anyone’s experience with a Patagonia warranty.

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